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Recording Studio Build Page Two

Teardown Reveal

Structural First!

Behind the Drywall

 

Go to Page One

The Right Approach, Perspective, 

Planning, Research, The Q Team

 

Welcome to Page Two of the brick & mortar build of Quintessence Studio - The Workplace of Higher Being. Follow along as we go - meeting goals with planning and research, facing challenges, solving problems and doing our cooperative best to transform this residential garage to a project recording studio that will offer high resolution recording and DSD format production. Meet the team I've put together to help me see this dream come into being.

 

For decades I have been a solo artist, composer, singer-songwriter, arranger and producer, I am also a teacher and mentor. I create the kind of sound and music that penetrates and captivates, to bring back the felt experience of sound, beyond what our ears receive.

 

As a creative growth specialist, my process asks for and welcomes the deepest best from the soul. I welcome what is in you, at any age and stage where you're at, we can bring your project to life, from conception through to completion. Work with me to let your dreams and voice be both heard and felt by listeners. I can guide you without judgment to express yourself without fear, if you might be nervous in a recording studio, if you need to tell your story, if you want to sound authentically yourself, or to learn how to produce your own project. I provide vocal expression lessons unique to Quintessence Studio, of the Italian-Swedish lineage of voice training that promotes clarity, power, ease and agility for how you naturally sing.

Watch the creation of a solo creative artist's professional music studio unfold, to become an intimate, warm, comfortable place that can accommodate a small group. Surrounded by quiet nature, Quintessence Studio sits on sacred Mohawk meadow land bordering Lake Ontario.  CONTACT ME

The Build

Right Approach

Behind the Drywall

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PREWIRING & PREP: For modern residential applications PEX pipes and fittings are a great choice for plumbing: the old copper pipes, which condense and sweat, were changed out. PEX pipes are flexible and easy to install, compared to pvc, but should not be exposed to UV light.​ 

 

The metal conduit electric wiring is armored cable, superior for recording studio electric for emf isolation/insulation compared to regular household insulated copper wiring. The BX shielding still requires a ground at the new 24 circuit panel - all studio-use electric lines are separated out from regular "utility" (lamps, kitchenette appliances, space heaters) electric lines (household 14/2 wire), so instruments, amps and mixers never experience drops or interruptions.

 

The gray ethernet cable is CAT6 shielded, and each "outlet" is double-wired, for redundancy. The DSD recording system transmits information via IP ethernet rather than standard line or usb cables. Home-base is positioned in the mixing zone north wall and all lines converge to a PoE switchbox; there are ethernet lines coming from the vestibule as well, for when it will be used as a vocal or instrument isolation recording booth.

November 2024

 

STRUCTURAL ​INSPECTION PASSED! Meet our home building inspector, Shannon McMurter! Captain's creation passes county inspection for structural engineering & architectural. Flying colours yet again and always. Shannon will be back after spray foam insulation stage, which is being scheduled. Bill plans for 4in of spray foam to all the outer walls you see pictured, all around, through and behind staggered stud walls, to make sure we have full air seal and moisture/vapour barrier in every nook, cranny, gap and crack as the first layer against exterior. That gets us up to R28 right away. Once we're done with the mineral wool insulation layer in the interior 2x6 stud wall, we will have surpassed our final Rvalue requirement, and more than met our STC intention for perimeter and common walls. We estimate an air gap of about 1in between stud systems for soundproofing in perimeter "sandwich".

As general contractor, Bill is in the process of setting up bookings for electrical prewiring, plumbing relocation to add to our schedule  as well. One of our subtrade specialists is off hunting, another had been away travelling, so we fill the downtime in the build with other needfuls - I've been working on this website (studio, music school page) and re-recording music tracks to upload to same, Bill and Mike rebuilt an inoperable gate/fence for one of our Defrauded By Builder Contractor facebook group members out of kindness to our community.

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2ND INSPECTION for STAGE 1 INSULATION PASSED!! Again with flying colours, this time the light blush hue of the 4 inches of closed cell spray foam (R24) that seals and provides a moisture barrier at the most exterior layer. It is rigid once it sets and does not contain formaldehyde. This stuff is low VOC, but intended use means all needs to be covered and sealed in drywall, which it will be, just as we've done in the barn/garage hayloft under the gambrel roof. Quality of installations matters. As has been making the news out of UK, lenders refuse homes with softer open-cell, moisture degrading compounds, or where poor installation has caused moisture to get trapped and rot roof timber.

 

This crucial task completed, the new triple pane windows and patio door can go in. Typically, in door and window installs, spray foam and caulking is used to seal all gaps at the frame. For the patio door which sits on concrete slab at grade level, Captain insisted on additional protection to keep rain water & snowmelt outside where it belongs. He chose to bead with Dymonic 100 (limestone polyurethane), which is a waterproof, non-shrinking caulk that never hardens - it stays permanently pliable. 

 

While a tube of Tremco's Dymonic ($10) is more expensive than ordinary latex caulk ($3), it's cheaper than acoustic caulking - we decided Dymonic 100 would be the way to go to fill joints and seams between structures in the recording studio to provide acoustic sealing and vibration isolation. Captain stated that ease of use over messy acoustic caulk was a primary benefit as well. So we are going to experiment with this, in keeping with the off-the-shelf residential approach rather than pricey specialty stuff.

Next stage electrical has all receptacle boxes wired up (they can be sealed with fire-rated silicone) and mounted 1-1/4" out for double drywall. All circuits are ready to go to single point ground on the new panel in the vestibule. Utility circuits already wired to panels in the mothership are retained and reconfigured.

Next up, ESA inspection on electrical, after that, stage 2 insulation, all that rockwool R24 @ 6" thickness will form the inframing insulation layer that will have us exceed R40 bringing us up to R48 for all wall systems. 

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PRELIMINARY SOUND TESTING: a very basic experiment to check for sound transmission loss (so please allow for reasonable calibration error between our sound meters)

​Following our first layer of insulation (and before new windows were installed), we used an air horn (A880Hz) and had Mikey sound it from 20ft away from studio walls outside (see red asterisk locations in diagram). I measured incoming sound at exterior wall (see green asterisks) - average of 76dB over multiple trials. Captain Bill remained indoors at the same position (see blue asterisk in studio) and took readings from all 3 directions incoming. Without any wall systems present, one expects a 12dB drop in SPL just due to a 12 to 13 ft distance.

Transmission loss readings for STC values of wall systems are made using a sweep of sound from 125Hz to 4000Hz, usually, with the sound source measured 1m from surface of one side of the wall system, and another sound level meter 1m from surface on the other side (the wall thickness does not count as "more distance" (ie <1m) and is not a concern as part of standard procedure; the purpose is to assess the wall system's material density that impede sound transmission). Usually the thickness of the wall system is measured and stated for the experiment, and in our case, we expect this value to increase as we build the next layer of insulation. Converting transmission loss values to STC values (as ASTM rated) is pretty complex, measurement wise and mathematically, so we will stick with basic sound meter dB differential one side of a wall system to the other, at one frequency, as this will serve for our purpose.

 

Stage 1 wall thickness was estimated at max 6 inches, exterior shell only has the spray foam. I added an underestimate of 11.5 dB distance correction to 42dB (north elevation) and 8 dB distance correction to 45dB (west elevation) owing to Bill's position to adjust the sound level reading as though he had been standing immediately on the other side of the wall near the green asterisks where I was, 6 inches away.  Using the two elevations that had old sealed windows (and not plywood), we report an approximate starting transmission loss value of 22.75 dB (+ or - 2dB) for north and west walls at stage 1, specifically for 4 inches of closed cell rigid dry spray foam, allowing for windows making up only about 4% total surface area on average. Next experiment will be to test stage 1 again now that the triple pane windows are in, and before the rockwool layer set of measurements that will be stage 2.

Our casual experiment results showed the following after stage 1 (4" spray foam insulation R24) with measurements of distance apart stated, source 880Hz at 76dB:

North elevation (1 slit window): average 42dB at 12 ft away,

~ 34dB drop 

West elevation (2 slit windows): average 45dB at 8 ft away,

~ 31dB drop

South elevation (plywood covering patio door and casement window): average 55dB at 12 ft away,

~21dB drop

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Behind the Drywall

Structural First !

 

October 2024

Here's Gord Moore (pictured right) as all of us from Hyndman Team get hands-on in on the multi-tasks at hand. Note the laser level at the bottom of the picture - that common wall in the garage is actually fairly straight (unlike most in the house) and only misaligns back in the vestibule corner. This common wall already is double stud framed, now to prep for our triple stud 2x6 to get us an extra insulating/soundproofing to R44 (up from R40 requirement) and STC 65.

Captain Bill is coordinating everything in- and up-coming based on his order of operations. The new support LVL and lumber has arrived, up first is framing for overhead squat storage room and vestibule, new elevation for pre-ordered patio door and casement window, both of which are ready for install.

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Most of my prep work of materials and methods for recording studio application and build is handed over to Bill with a flood of emails, printed documents and diagrams, all my trust is given to him now, knowing each stage will be addressed as we go. All the while, I continue to consult with esteemed experts in studio architecture/acoustics and experienced peers and colleagues in Audio Engineering Society, so that any insight, revelations, AHA moments can replace anxiety, wonder and uncertainty.

 

The plan is to share our experience thus far in studio building (and from a musical artist's perspective) at AES Toronto Meeting on Oct 22.​ I had a fabulous long talk with one of Canada's pre-eminent studio architects, Terry Medwedyk of Group One, whose fingerprint is on all the studios, cultural and concert halls across Canada including my home university in Halifax - Dalhousie Arts Centre and Salter Street Studios. He has created many of Toronto's top studios, and for CBC, plus private studios (including in-home) for all of our top recording/performing artists such as the guys from Rush, Tom Cochrane and more...

Terry Medwedyk believes our taking the homestyle, incremental approach to building, working with what you've got is the smartest way to go!  Below in our Research section, I featured what materials we intend to go forward with to achieve the heat loss assessment ratings, we already know we are going to better those values by working with existing structure. Calculations show staggered wood stud wall at 24oc on single 2x6 with FR 5/8" drywall provides the STC we're looking to reach compared to studs at 16oc or with 1/2" drywall. Because existing studs are already placed 16oc, a fuller, fitted mineral wool fill will be achieved when staggering a second wall of studs at 16oc = full fill, no gaps, with overlap throughout.

Pictured: Sill plate over a sill gasket to prevent direct contact with concrete slab (moisture protection). Note how it does not touch the perimeter wall to its exterior. Studs are lined up in staggered fashion to the existing studs.

 

Insulation plan: first on outermost wall will come low VOC sprayfoam insulation to the existing 2x6 framing to seal all air gaps , then mineral wool fill between existing 16 oc studs (and get us R22 minimum) to the new inframed 2x6 with studs staggered at 16oc,  also mineral wool filled, we can create infill thickness to 11.5 in (now R44, which exceeds R40 and achieves greater than STC 50 minimum requirement for garage perimeter walls), add resilient channel and mount drywall to studio interior. Essentially, all walls become a DOUBLE 2x6 stud wall assembly that, when vibrationally isolated from the outer structure/superstructures, creates an isolated acoustic chamber (room within a room).

The common wall to the house already has one 2x6 stud wall with electrical and copper plumbing throughout, and the garage, added later, provided another 2x6 wall with more plumbing and electrical. All old copper pipes, which sweat, will be changed out, plumbing locations adjusted, together with electrical, will come through the third 2x6 pictured. Everything that needs to be acoustically sealed (receptacle boxes in drywall etc...) will be. Double FR 5/8 drywall on resilient channel on this now TRIPLE stud common wall gets us to STC 65. The plan will be to float the floor inside all the inframing. Now to research low expansion foam (that can fill all errant gaps).

Once all the inframing is done, the new studio face will be ready to receive triple pane casement window and patio door; this south-southwest elevation bears the brunt of prevailing breezes but is protected from road noise by the rest of the house.

Also converging onsite in the very near future, plumbing changeouts, electrical prewiring and a new panel, and prepping for spray foam insulation. So it's time to get the squat room attic framing finished up. And I have to get my electrical diagrams all done.

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Remember that sad sagging built-up beam destined to go? It will be replaced by the LVL lined up to cutaway mounted to the joists, supported by two posts at either end, one at vestibule and the other in south elevation framing. So, you may ask, why did The Captain cut back the joists so soon, to have temp framing built to keep everything supported, only to attach the LVL to this more precarious scenario? When the LVL could have just been installed while the existing beam held the load as was, etc...?

​​I have learned so much from him about Practical Architecture (it should be a university course) in these recent years, The Captain always has his reasons, the more obscure, the better. The hint was in the sad sag. Bill detached the subfloor from the old beam because it sagged 3 inches in the center and that floor wasn't level. Disconnecting got rid of the strain, and he cut back joists to prep room for rim joists that will take the LVL. The temp framing levels the subfloor, and the new LVL will keep it that way.​ For now, the original beam stays in place until enough of the inframing is built to take over structural reinforcement of the whole shell. Recall the squat room floor used to hold this "house of cards" together.

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The convergence on site of our subtrades fast approaches; plumbing and central vac needs to be relocated, sprayfoam to the primary stud layer, then getting the inframing done will allow prewiring of ethernet and electrical work to begin. The last entry for this chapter shows us what happens when you try to take a house of cards apart from the inside, having removed an essential "tie-in" layer (the squat room floor). Bill shows us how the horizontal rim that held the squat floor now becomes a hinge point for upper section breakaway: tipping, falling and bending are only part of the risk. There is also increased weight bearing now: this 22 x 6ft upper wall is driving the weight of the roof down to that hinge point, look closely you'll see the 1-1/2" (lighter colour) plate supporting it all (!!!).

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Structural reinforcement for the perimeter walls, this largest one 22 x 15ft in particular, will come from coupling the interior stud layer to the exterior one with a solid "bridge" of carefully positioned cleats (above and below the hinge point) that tie two walls together, now double thick. The plan for the tall walls involves 16 foot long 2x6 studs, full continuity from top to bottom (no more hinge points). Studs this long allow us to position at the hinge point height, to stabilize outward from there. Note, the common wall to the main house is where we are looking to maximize vibration isolation. Additionally, walls will be decoupled from the floor. No more house of cards. Once new drywall is up you'd never know.

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The new support LVL is in place with posts at either end becomes is our "interior" reference (@level) now (existing beam still there). The header of the new studio entry door is built level to this reference. Because this space was a 2 car garage, the concrete slab floor is on a slope, for drainage. Mikey will make all the sill adjustments at threshold so the door/frame will be level when installed, while the whole studio floor (like most basements) can remain on a gentle, relatively unnoticeable gradient.

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The old beam has come down. And so our work continues and as we await our subtrades; Bill and I fully expect to find further opportunities to test brilliance in meeting challenges unique to this build as we continue Behind the Drywall.

Structural First

Before the Build

Teardown Reveal

​TEARDOWN (Sept 30, 2024): 

 

Build permit came active last week of September. The room within a room cannot be started until we identify the sketchy issues the very scary teardown revealed behind the garage drywall, and create a plan to rectify them. When we closed in 2020, the main house came with no architectural plans, there was nothing in County records to work off of, we don't even know when the house was built. "Mid 90s" said our real estate agent, mid 80s says anyone who knows decor trends of the vintage era, if that's any indicator. The original builder reused materials, paid no attention to architectural code; our Captain builder (Bill) is quite certain inspections were not a part of the process. Following a return visit of structural engineer Peter Yee, see what concerns us the most. It quickly became a game of "What is supporting what are supposed to be these supports?" and from my observation of the process, contractor Mike Vance won that game.

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Teardown Post Mortem Team (L to R) Mike Vance,

Peter Yee and Captain Bill. Like they just flew in from Hollywood...just for me, yeah, imma lucky girl.

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Bill's comments: Forensic analysis suggests the garage and squat room were added later to original house. Left: the 2x12 joists notched out to line up with support beam that tried its best to support the squat room above. Joist hangers are for 2x8s, they should be for 2x12s. 2x8 joist hangers even on the 2x10s. Right: single oversize header for  two slit windows (one pictured) is reclaimed lumber and hollow. This will diminish intended Rvalue. The sill/plates to support the upper level are half what they should be.

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Above left: The floor above sagged in the middle, down about 3 inches due to the old sagging built-up beam made of reclaimed, unstamped lumber that should be SPF, coming apart due to incorrect nailing pattern - to be replaced with new LVL (laminated veneer lumber); 2x12 joists were set at common wall sill with a bearing of only 0.75in while the 2x10s toward the window are seated at correct bearing of 3in at exterior wall sill.

 

Above right: the steps up to squat room need to be rebuilt, unequal rise, the opening framed incorrectly (no double header), no rim joists, and no joist hangers anywhere, wrong wood used entirely. Creative solution required as these steps impinge on recording studio lounge area ceiling and require same soundproofing as the surrounding wall and ceiling. So I've come up with a creative solution for later on...stay tuned.

 

ABA comments: Below: the only thing that was done right (enough), the headers for the garage doors - all which are leaving anyway. There's more than what I've shown here. Looked ok when drywall was there. Long story short, architectural and building codes matter, don't skip these steps if you're doing a conversion from a previous build. Thanks to subcontracted Linton team for the actual teardown and gutting.

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Teardown Reveal

The attic above (at 15ft) will have improved insulation, but there are no plans to decouple the roof superstructure from the rest of the mothership. The exterior shell will be sprayfoam insulated to seal all air gaps before beginning the studio build inside. This is the first major contribution toward meeting goal STC.

 

FLOORING (planned): 

 

The garage floor is concrete slab and flooring will be floating and isolated from inframed walls. We've decided on Dricore panels over concrete (for insulating, moisture controlling and cushioning) as the first layer to build up to finish flooring, WPC hybrid wood/vinyl with rubber underlay, then floor reflections are tamed with area rugs throughout the studio space.

CHOOSING A DOOR:

 

Quintessence Studio main entry door is inside a vestibule (~9'x6'x9'h) to be inset in the 6' wall, which will be 2x6 staggered stud, mineral wool filled, with drywall to STC50. The vestibule is the best air gap to common wall you could ask for. The main entry door will likely be the weakest link for sound leakage if we scrimped and went with a standard interior solid core door in a standard unsealed frame. My math showed this studio doesn't require an industry STC rated door, but I knew a stock exterior door from home depot wasn't going to be good enough either. I need to aim for STC 35. Going deeper into Ambico's and Penner's construction of acoustic doors, we wanted to see what does the lion's share of

soundproofing beyond a dense, solid core inside the door itself. Ambico provides 1-3/4" thick doors from STC 33 to STC 53 and Penner Doors are similar and their webpage shows the following are required for sound sealing, beyond just the door itself:

1. Wood face veneer (push side)

2. Acoustic core

3. Vertical stiffeners

4. Door sweep seal assembly
5. All edges to be solid hardwood,

including matching edges at stiles

6. 1/4" high flat acoustic threshold
7. Finished floor

Learn more about STC for doors at PennerDoors.com

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The most important thing about STC ratings of various materials and assemblies is that they're only tested down to about 150Hz, so vibration isolation/decoupling is still crucial beyond soundproofing, it's the beefy bass that escapes the ratings game. Here is the summary of my research of STC rated acoustical doors for commercial studio use (I don't qualify), the best quality residential exterior doors that come with weather seals and doorsweeps, and then specialty research on what exists in between those two choices, looking at thickness and mass together.

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Home supply stock doors for exterior 4-season are typically steel or fibreglass shell with about STC22 with an R6 rating if filled with styrofoam sheets that leave air gaps; heavier at STC 27 with an R8 rating if injection filled with polyurethane. Weather seals and doorsweeps are basic. Average cost $1K for a quality door, 6 weeks to order

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Media Industry rated STC 40 to 56 doors are heavy, thick and expensive. They are solid core laminated wood product sandwiched with damping mastic, sometimes along with steel sheets, like Iso Door or Penner. Soundproof glass is per control rooms. Doors vary from $2.5 to 10K+ USD, made to order and lead times can be anywhere from 2 to 6 months.

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Two sliding glass patio doors (airgap between) works well if you have the space. Other options include JeldWen ProCore interior doors STC 29 to 36, together with Pemko STC seal kit, fire-rated doors (mineral wool filled), commercial soundproof doors used in schools, hotels etc...are available but typically not sold one-off, and if so, lead time again is very long and $$$.

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Following Bill's intuition of "look higher R value", I deep dove the market, googling "High Performance Exterior Doors" and wow, very little of distinguishing construction came up to choose from. Given that I'm in Canada, I knew there had to be some advantage, I began looking for thicker than standard doors for our "extreme winters" to see if any were mass loaded, or came anywhere closer to STC 35 I was looking for. Lo and Behold, I found NovaTech High Performance (NHP). I will test the STC of the door myself once I get it and let you know what I find.

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Working with Kingston Doors & Windows, they got me more information from the company and we decided to go with their 2-1/4" thicker insulated high performance door that is made with 30% more steel. Fully framed, prehung, heavy duty hinges, better quality seals and compression at threshold...it came in on budget at 3K CAD with delivery - should be here in 6 weeks from Quebec, painted with heat reflexive Coastal Blue, a stock colour they offered that was an exact match with my logo.

CONSIDERING WALL ASSEMBLIES:

Up next, electrical & ethernet prewiring needs to be planned at the same time as in-framed wall construction to meet STC goals, because wiring will be secured in the air gap between existing shell and new in-framing. Airtight cases for receptacles will be mounted in the new 2x6 wall assemblies, so the position of studs 24in OC (staggered front to back) will determine where those receptacles will be accessible from inside the studio. We need stud placements to come as close to the plugpoint intended locations.

I will upload all the resources and calculators I've used to help me determine how best to create these floating wall systems, following all the best practices that textbooks, videos, specialty acoustic material/supply companies and consultants all agree upon. If I document this thoroughly, it may save the next studio builder loads of time and frustration in planning. Keeping it simple, we'll generally be using wood 2x6 sills & plates and 2x4 studs (possibly metal studs, haven't decided yet until we price everything out), rockwool R22, resilient channel for mounting 5/8in FR and 1/2in drywall (single or double layer or combo depending on STC to meet for that wall location), latex caulking and low expansion foam for joining and filling. None of these walls are load-bearing, and I don't think we'll be using green glue, it's too complicated here in Canada.  Stay tuned!

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